Boosting Energy Efficiency in Mining Operations
Project Overview
Fuelfix and Tanks2Go was approached by a major mining company to perform repair and maintenance work at an iron ore mine site in the Pilbara.
With an overarching goal to reduce operational costs, limit downtime, improve asset utilisation, safeguard the environment from any accidental spills, and gain maximum value from every litre of fuel, Fuelfix designed a clear pathway to target those key deliverables.
Fuel infrastructure plays a critical role in mine operations, particularly for refuelling both Light Vehicles (LV) and Heavy Vehicles (HV). Ensuring the smooth continuity of operations during the inspection and upgrade of the existing fuel facility was crucial. The client’s success hinged on achieving compliance and safe operation of the facility, minimising operational costs and downtime, and having a long-term plan to maintain the facility in accordance with AS1940 guidelines.
Working collaboratively with the client’s team, Fuelfix conducted a full audit of the fuel infrastructure to identify any possible deficiencies affecting safety and operations and developed a 4-phase plan for improvement over 18 months.
As part of its scope, Fuelfix repaired and upgraded equipment as well as implemented improved systems to ensure both compliance and safe operation of the facility. Since Fuelfix commenced its servicing regime, the system has been efficiently filtering fuel used for the company’s equipment on site. This has resulted in an immediate positive impact on their operational costs with extended plant life with reduced risks of breakdown.
The Project was split into 4 phases:
- Phase 1: Optimise Fuel Train Unloading
- Phase 2: Improve Fuel Quality
- Phase 3: Upgrade Heavy Vehicle pumping system for efficient dispensing and easy ongoing maintenance
- Phase 4: Implementation of an on-going preventative maintenance program
During the inspection process, the site experienced minimal downtime, which greatly pleased the client. They praised our team’s efforts and strong technical skills in achieving a successful outcome. The mine benefited from our services almost immediately. After the first phase of the project was completed, the site experienced its best fuel train unloading in years, with the system operating smoothly.
Through an integrated approach, Fuelfix delivered a detailed report following each site visit providing insights on the fuel infrastructure operating performance, outlining recommendations to improve facility operations and highlighting areas that required attention to meet the AS1940 guidelines.
Ultimately, this report helped our client provide evidence that the facility was operating safely and with minimal risks to people, property and the environment.
This collaboration highlights Fuelfix's commitment to delivering tailored scheduled servicing and maintenance program that address clients' unique challenges while prioritising safety, compliance, and operational efficiency. By leveraging strategic planning and expertise, Fuelfix not only resolved immediate issues but also contributed to long-term asset reliability and performance.
Keep an uninterrupted fuel supply
Whether you’re operating a mine, overseeing a construction project, or managing a large transport operation, it’s important you have a team of specialists available to manage your fuel facility repairs and maintenance.
Here at Fuelfix, we believe an integrated approach of regular inspections and prompt attention to necessary repairs reduces cost, eliminates downtime, enhances safety and protects the environment. Once we’ve installed your fuel tanks and fuel management systems, we can also keep them in top condition. System’s agnostic, we are the ideal specialists for your fuel equipment service needs, whether you bought fuel equipment from us or elsewhere. Our team are strategically located around Australia ready to respond rapidly and keep your fuel supply as uninterrupted as possible.
Contact Fuelfix and Tanks2Go today for flexible energy and emissions solutions to manage current fuel consumption and transition to green energy solutions.
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